07 Sep

Triple Threat! The Morgan 3 Wheeler Is Coming Back With Three-Cylinder Ford Power (MotorTrend, 1 Sep 2021)

Our favorite anachronism is indeed returning, as we suspected. Rejoice!

Last year, we shed three tears for the iconic Morgan 3 Wheeler, an homage to its prewar cyclecars produced until 1952 and revived in 2011. Its death was due to a regulatory issue with its S&S X-Wedge V-twin engine, and it went out with a bang: The P101 limited edition, which rocked a dazzle-type wrap that looks suspiciously like the cloaking the newest 3-Wheeler you see here.

What the new 3-Wheeler won’t be is electric, at least at this juncture. One of the few details the company confirmed is that it will utilize a naturally aspirated Ford I-3 engine. There are several such three-cylinder engines in the Ford of Europe stable, ranging from 1.0-1.5 liters. Since the outgoing S&S-powered trike made around 115 hp, it’s likely going to be one of the larger-displacement “Dragon” engines.

That explains what looks like an iron gate tacked onto the grille area, to obscure that critical bit of the car that’ll be much different from the outgoing one. The V-twin was the visual focus of the old 3 Wheeler’s nose, the literal mechanical heart of the car exposed for all to see. The new I-3 will likely be in roughly the same place but faired in a bit more. Whether any or all of it will protrude into the open air remains to be seen. The nose doesn’t appear to be much longer than the old 3-Wheeler, for what it’s worth.

Some differences do appear in the bodywork. The rear deck appears to be a little sharper and sleeker than the more bulbous older car. And the front bodywork also appears to be wider and more muscular than the upright and rounded hood form on the previous car. Stalk-mounted taillamps appear to be set much further apart from the rear bodywork, but whether that’s merely set up that way for testing or whether it represents what’ll reach production is anyone’s guess.

Another prominent change that’s immediately noticeable from the older 3-Wheeler (seen in the gallery below) is the front suspension arrangement, which places the dampers and springs in a more inboard position, and puts the steering rack up front. More extensive front wheel fairings cover more of the inner part of the front wheel. The rear suspension and wheel are, of course, entirely covered up.

We’re excited to see what Morgan has cooked up for the next generation of the delightfully old-school, oddball 3-Wheeler, which remains one of the purest bits of silly fun in the automotive world. And we hope that, using the new 3 Wheeler as a basis, Morgan considers finally bringing its EV3 concept to production.

05 Aug

CX-T Announced by Morgan

[I was a bit dumfounded when I first saw this! We tried years ago to get a few Morgans to go through the woods on a dirt trail and, if I remember correctly, only 2 of the 40 cars at the event were even willing to try. Too much polishing to risk dirt! So I am not convinced that this sort of thing was actually needed at this point in time? I do hope that it was something asked for by a paying customer, somewhat like the SPI special and its creation didn’t take any effort away from getting cars into the hands of the US dealers (and customers)! Mark]

19 Jul

Fly the Flag!! New MOGSouth / Morgan Items for Sale!!

Chris Bernath, son of MOGSouth members Chuck and Karen Bernath has time on his hands and the tools and talent to make interesting things!!

He has crafted two license plate sized metal signs, one with Morgan script and one with MOGSouth.  These are perfect for states where there isn’t a front license plate requirement.   Put in on your Morgan or put it on your daily driver! 

“These products are made from 14 Gauge, 304 Grade Stainless-Steel and burnished to a Matte finish by hand.  We recommend use of a Stainless-Steel Appliance cleaner/protector to keep this product free from fingerprints and other stains.  Included is a backing of black or white depending on what looks best against the vehicle. Price for these is $55 each and includes shipping within the contiguous  US.    

The V8 sign is something new Chris is making for car lovers.   This lighted sign is 30” x 23” and is selling for $350 which includes shipping.  Limited supply of each but orders can be taken.”

To order – Contact Karen Bernath @ bhilda44@gmail.com if interested. 

09 Jul

Back to the future: engineering the Morgan Plus Four

(www.theengineer.co.uk/ 8th July 2021)

The new Morgan Plus Four combines cutting edge hardware with traditional craftsmanship. Chris Pickering reports

No other car manufacturer is quite as adept at blending old and new as the Morgan Motor Company. The original Plus 4 was the mainstay of the company’s range for an incredible 70 years from 1950 to 2020. Its origins stretch back even further, with the steel ladder frame chassis and the coachbuilt aluminium body effectively an evolution of those on the 4/4 that was launched in 1936.

Packaging these powertrains would bring their own challenges. The six-cylinder engine in the Plus Six is the longest ever fitted to a Morgan, while both come with complex control and aftertreatment systems. This meant that there was a constant temptation to open up the packaging volume, but Wells dug his heals in.

It may have the familiar elegant shape of its predecessors but under the bonnet the Morgan Plus Four is an advanced, modern vehicle

Now there’s a new Plus Four (the subtle change to the name reflecting what Morgan describes as the biggest advancement in the model’s history). Outwardly, it looks much the same as always. There’s the same classic roadster styling and the famous handmade ash frame supporting the sleek aluminium panels. But underneath it’s a car designed to take Morgan into the future.

“We recognised that we needed to ensure we had a strong future ahead of us in terms of emissions compliance, crashworthiness and the new GSR safety regulations,” explains Morgan’s head of design, Jon Wells. “That meant that we’d need a new vehicle platform, but a key requirement for us was to maintain the flexibility of coachbuilding with a separate body.”

With this in mind, Morgan decided to switch to a bonded aluminium monocoque design for the chassis, while retaining the traditional coachbuilding techniques for the body. It’s a tried and tested approach that the company has been using on its range-topping models since 2000.

Here, the majority of the structure is formed by folding sections out of sheet aluminium. The bonding surfaces are pre-treated with adhesive and then assembled on a jig before being baked at 180 deg C to create a single structure.

“It’s a really good solution,” notes Morgan’s chief engineer, John Beech. “We’ve been using this method for 20-odd years and we’ve never had a failure. It results in a very rigid structure – we use a small number of rivets for location purposes, but it’s the adhesive that does all the work.”

New platform

Morgan’s engineers refined this concept for the CX platform that would underpin the new Plus Four and Plus Six, Beech explains: “We managed to reduce the material thickness significantly – from 3 or 4mm down to 1.2mm in some places – which means the new chassis only weighs 97kg. At the same time, the stiffness has been doubled in comparison to the old Aero chassis.”

One thing that was set in stone from the outset was that the new Plus Four had to occupy the same footprint as its predecessor, Wells recalls. This presented numerous challenges. For a start, the Plus Four’s compact dimensions and low-slung running boards only left a narrow centre section for the main structure. And while the old Plus 4 used a live axle at the back and a sliding pillar arrangement on the front, the new car would use double wishbones all round.

Inside Morgan’s Pickersleigh Road factory in Malvern

Part of the design brief was that the car had to be capable of running wire wheels. This posed its own challenges, as wire wheels use spokes triangulated around a central hub, which leads to a larger offset than you’d find on an alloy wheel.

“With a wire wheel, all the running gear has to be packaged well inboard of the centreline of the wheel. Getting the suspension geometry to perform – achieving a manageable scrub radius, for example, becomes a lot harder in that scenario,” says Wells.

Morgan developed its own low-offset wire wheels in response to this, but it also necessitated extensive development work on the wishbones, uprights and brake components.

BMW partnership

Morgan was keen to futureproof the Plus Four against incoming emissions requirements – both to safeguard its position in existing markets and to open new opportunities where the previous car was unable to meet the legislation. A deal was struck with BMW, which had supplied the V8s used in the Aero 8 and the later versions of the Plus 8, to supply a new generation of direct injection turbocharged engines – an inline four for the Plus Four and an inline six for its bigger brother.

The majority of the powertrain electrical architecture is also shared with BMW, as are the transmission options. Much of the calibration work has been carried out at BMW’s test facility in Aschheim, near Munich.

“The support and the hardware that we’ve received from BMW have been absolutely paramount to the programme. It’s a relationship that goes back over 20 years and the engineers we work with there are very much part of the team,” comments Wells.

Packaging the BMW powertrain represented a key engineering challenge

“Power bulge is a phrase that’s now banned from the Morgan Design Studio as it came up about once a day during the development,” he jokes. “And once you’ve got everything in there – with the radiator and the cooling pack pushed up against the engine, the next challenge is keeping it cool. That required a lot of complex under-bonnet aerodynamics work. We’ve used external CFD for many years, but this was the first time we’d carried out a major study on internal aerodynamics.”

Traditional techniques

Step into the Morgan factory on Pickersleigh Road and you’re still greeted by the sound of panel beaters’ hammers and the smell of fresh timber wafting through the air. In fact, there’s more wood used in the body frame of the CX generation Plus Four than in its predecessor.

Modern technology is used wherever it can offer an efficiency benefit without detracting from the traditional craftsmanship that lies at the heart of Morgan’s production philosophy. Laser cutting, for instance, is now used to create the blanks that will later be hand-shaped into the Plus Four’s elegantly-louvred bonnet. Likewise, 3D printing is used to create jigs and fixtures that are used in the wood shop.

One of the reasons for sticking with a traditional ash and aluminium coachbuilding process is that it provides plenty of flexibility for Morgan’s small production runs (typically around 800 cars a year).

“We do everything for a reason – we really value the traditional skills that we have here, but as soon as we have a job justifying something then we don’t force it,” comments Wells. “For instance, Morgan is known for using wood, aluminium and leather, but when we did our electric 3 Wheeler concept we used a lot of carbon fibre. It’s about choosing the right materials and processes for the job, not being too precious about doing things a certain way.”

The wings are formed using the Superform process, which heats a sheet of aluminium to around 500 deg C and then blows it into a mould to create a complex 3D shape. But the remainder of the bodywork is sculpted by hand, just as it always has been.

The results are exquisite – particularly as other cars typically get bigger, heavier and more generic. Morgan has managed to retain the elegance of its original pre-war designs, despite bringing in a host of new technology.

There’s undoubtedly more to come. Although the company says it has no specific plans for electric or hybrid models on this platform, it has been designed to provide sufficient flexibility should that be required. The last few years have also seen a significant period of expansion, with a team of 35 engineers and designers now occupying a dedicated 30,000-square foot engineering centre. Whatever challenges the future may have in store, you can be sure that Morgan will be well-placed to tackle them in its own inimitable style.

13 Apr

Exclusive: new 2022 Morgan 3 Wheeler confirmed in testing shot (Autocar 8 April)

Retro-styled roadster looks set for a second-gen revival, and all the signs point to a heavy overhaul

  • 2022 Morgan 3 Wheeler prototype

Morgan has begun testing a substantially overhauled second-generation version of its lightweight 3 Wheeler roadster, as it prepares to wind down production of the current car this year.

Autocar has obtained an exclusive image of a prototype being put through its paces, giving us a first look at how the Malvern manufacturer will update the diminutive 3 Wheeler, which remains similar in its concept and design to the Morgan Super Sports launched in 1933. 

Most obviously, one of the current car’s defining features, its front-mounted V-twin engine, has been removed. Morgan previously confirmed that the outgoing car’s 1998cc motorcycle-derived 82bhp aircooled engine – supplied by American manufacturer S&S – would become non-compliant with emissions regulations in 2021, but has not yet detailed its replacement. Irrespective of output, Autocar understands the engine will continue to drive the rear wheel exclusively. 

It is now two and a half years since Morgan shelved plans for a pure-electric version of the 3 Wheeler, citing problems with its powertrain supplier and vowing to bolster its EV development capabilities by bringing “additional specialist resource in-house”. It remains unclear whether this second-generation car could spawn a zero-emission variant. 

With no engine elements on show, it appears the next-gen 3 Wheeler’s powerplant will be housed, more conventionally, in the bodyshell itself. That means it’s likely to be larger than the current two-cylinder unit and, as is the case with the other models in Morgan’s range, will likely be sourced from a third-party manufacturer. 

BMW currently supplies engines for Morgan’s four-wheeled sports cars, but the smallest is a 2.0-litre turbocharged four-cylinder taken from the Z4 sports car, and would almost certainly be too large for the 3 Wheeler’s shell. 

Beyond that, we can see clues as to a subtle redesign for the brand’s smallest model. With the engine relocated, it looks as if Morgan will introduce a more streamlined front end, although the front wheels will remain exposed while the rear wheel is enclosed within the tail of the car. However, the roll cage pictured here is for testing purposes and won’t make production. 

More significant are the apparent revisions to the 3 Wheeler’s chassis. With the front track visibly widened, we get a good look at what seems to be a much more advanced suspension set-up, while the vented brake discs at the front have been substantially upsized, all of which points to a more overt handling focus and potentially a power increase for the 3 Wheeler. 

The new 3 Wheeler is expected to be shown in full towards the end of this year, ahead of an international market launch in 2022. 

27 Mar

Morgan Plus 4 an intoxicating mix of old and new (www.irishexaminer.com, 27 March 2021)

Morgan has recently appointed a distributor for Ireland and the company, still on the go after some 111 years, has now unleashed the first in its ‘CX-Generation’

When Henry Frederick Stanley Morgan founded the Morgan Motor Company in the Malvern Hills back in 1910, I doubt very much he thought the company would be on the go 111 years later, still producing unique and bespoke sports cars.

The fact that the company is still fully functioning is a credit not only to Henry Morgan’s vision, but also to that of an Italian-owned investment company which took it over in 2019, promising to expand the operation which is still based in the small British town of Malvern Link.

Some 220 people are employed in the manufacture of Morgan cars and roughly 850 units are made annually in an operation that is actually a lot more modern than most people think, even though the marque’s characteristic trait — the use of wood in the manufacture of the chassis — is still part and parcel of the company’s raison d’etre.

Although the rose-tinted vision of a Morgan probably involves a Spitfire pilot with a twirly moustache, a silk scarf, and a blonde WAAF speeding along Second World War-era English country lanes, the modern incarnation of the car differs little in appearance but those driving them these days are certainly nothing like the originals.

Down the years, Morgan has made everything from three-wheelers to roadsters to coupes, and they were renowned for such as their sliding pillar suspension and their wooden chassis, made of ash and African Bubinga red hardwood. Over time, the cars grew a modest but well-heeled fan base who adored not only the retro look and manufacturing techniques, but also the lovingly sporty nature of these handmade specials.

Latterly, and especially so since the company’s takeover by Italian investment group InvestIndustrial in 2019, the business has re-emerged as a more focused and modern entity. 

You can add a hand-stitched leather interior, if you so desire. Picture: Dan Linehan

This is underscored by the fact that its current model line-up now has the essential Morgan look, but is underpinned by modern construction techniques — albeit still incorporating an element of wood within.

The company describes the modern models — the Plus Six and the Plus Four — as being the first in its ‘CX-Generation’ which bear a bonded aluminium platform which is much stronger than the traditional chassis. They sport BMW engines and gearboxes instead of the Matchless, JAP, Coventry Climax, Standard, Triumph, Rover, and Ford engines the company used down the years.

Morgan says that despite the look and feel of the new Plus Four, it remains the same as when the model was first revealed almost seven decades ago; only 3% of the components are shared with the outgoing version. 

And, having driven it, I can confirm that the new beast is a whole lot more ready for the modern world than anything that preceded it.

As brand development is now moving along nearly as quickly as one of the company’s products, it is appropriate that this new era for the company is reflecting a push for new markets and customers.

Irish distributor

That is why Morgan has recently appointed a distributor for Ireland (all 32 counties) and why it has reached out to someone with lifelong connections to the industry here and a special connection with motorists who like something different from the norm.

The new distributor is a company called Edgewood Automotive and the man running it is Fermoy, Co Cork-based Wayne McCarthy, the son of the late but legendary industry figure John McCarthy, who ran an Opel franchise, among many other business interests, in the town for decades.

Wayne also ran the Motorpoint operation on the Lower Rd in Cork City for many years; it was a Saab dealership as well as the source for many unusual automotive imports to this country.

He is not only terribly proud of his history in the business, but also noticeably confident about the future of a brand such as Morgan, even given its undoubtedly niche status.

Even though the entry-level Plus Four model will cost north of €100,000 here, it is easy to see why his confidence in the product is not in any way rash. The whole issue here is that while you can order an-off-the-line model, you can also personalise it to the max.

The list of stuff you can add to the car — everything from a hand-stitched leather interior to the bespoke Avon tyres and the specially crafted wire wheels to the brass knock-offs which hold them in place — is extraordinary and will certainly appeal to people who like the word ‘unique’. 

Element of trepidation

There is an element of trepidation involved in taking anything of this nature for a spin — especially around the unfamiliar backroads of north Cork — and the mild expectation is certainly present that you’re about to be subjected to a boneshaker which can trace its roots back to a time not long after the Wright Brothers were first taking flight.

Fire it up and you get a low burbling thrum encouraging you to find out what’s possible here. Picture: Dan Linehan

Nothing could be further from the truth. Lower yourself — you have to, believe me — into the driver seat and you find yourself cossetted by high-grade leather and appropriate amounts of dashboard and centre console wood, of which there are seven options. You look out on the long, hand-louvred bonnet and get a feeling of unadulterated motoring richness.

Fire it up and you get a low burbling thrum encouraging you to find out what’s possible here. And with 255 bhp on offer, what’s possible is nearly alarming. Boasting a dry weight of 1,009kg, the Plus Four is light, but with that four-pot BMW turbo under the hood, there’s no shortage of poke and an eight-speed auto ‘box, also from Munich, helps get that power on the road when and where you want it.

Top speed is a shade over 240km/h and the 0-100km/h dash is achieved in just 4.8 seconds, which is 0.4 of a second quicker than the option with the six-speed manual gearbox. These figures suggest a certain fleetness of foot and they are not wrong because the rate of progress here is pretty savage.

That being so and what with the car also being rear-wheel drive, you might jump to the conclusion that you’ll be applying the opposite lock on a fairly regular basis — depending, of course, how far you dial up the inner hooligan — but unless you’re very bold or very dumb, that does not have to be the case.

In fact, the car is nothing like as tail-happy as I anticipated and even on dampish roads, there was nothing of the sphincter-tightening nature I expected. I thought I might be heading for Castlelyons looking mainly out the passenger window, but there was none of that.

Neither was there much blood-rushing when the brakes were applied. Once upon a time, Morgans were noted for their reluctance to stop, but now there is a proper ABS system onboard here and any thoughts you may have had of a fishtailing, smoke-wreathed roadster can be dismissed.

This is indeed a beauteous beast and while some might find the retro look a little naff, those who appreciate the hand-built craft on offer, as well as the modern chassis and drivetrain, will look to the individuality and distinctiveness that Morgan sells and they will embrace that fully.

This is a car with great history and now, also, a great future. It melds the old and the new into a fascinating concoction of thrills and heritage with a large dash of exclusivity. 

That’s a blend that’s definitely intoxicating.

Colley verdict – The cost: From €106,000, The engine: A muscular two-litre petrol turbo, The specification: You can have pretty much anything you desire, The overall verdict: A classic, Star Rating: *****